ANSONIA COPPER & BRASS, INC.


 

COPPER ALLOY DATA SHEET

 

C10100 and C10200

 

With compositions of 99.99% minimum copper and 99.95% minimum copper including silver and oxygen contents of 5 ppm and 10 ppm maximum respectively, Oxygen-Free, High Conductivity Coppers C10100 (electronic grade) and C10200 (regular grade) are undoubtedly the purest coppers commercially available.  They offer a unique set of properties.  For example, their freedom from oxygen, and their name implies, gives them immunity to hydrogen embrittlement when exposed to elevated temperatures under reducing conditions.  This distinguishes them from electrolytic tough pitch (ETP) C11000 copper whose typical oxygen content of 400 ppm results in susceptibility to hydrogen embrittlement.  Their freedom from deoxidizing elements and impurities in general ensures a consistently, high electrical conductivity exceeding 100% IACS.

 

Hot Working:  Both C10100 and C10200 have excellent hot workability.  They can be readily hot extruded using very high reductions.  They can also be readily forged, and the amount of reduction per pass should be as large as possible, particularly in the initial passes.  The time and temperature of heating prior to hot working should be minimized.  A uniform temperature should be achieved throughout the work piece.  Heating should be preferably done in a reducing or neutral atmosphere.

 

Cold Working:  Both C10100 and C10200 have excellent cold workability.  They can be readily cold drawn with high reductions between annealing cycles.  Annealing should be performed in a reducing or neutral atmosphere.  High temperatures should also be avoided to minimize grain growth.

 

Joining and Fabrication:  Joining by soldering and brazing is excellent.  Due to their very low oxygen contents and overall low impurities, both coppers can be readily welded using the shielded arc processes.

 

Applications:  C10100 and C10200 coppers are typically used in applications where the presence of oxygen is detrimental.  In particular, C10100, with its strictly held low levels of impurities, is used for more critical conditions such as high-vacuum conditions where low volatility of impurities is essential.  Both coppers also form a tight, adherent, oxide scale, which is advantageous for glass-to-metal seals.  The coppers are particularly noted for their excellent dimensional stability when heated in hydrogen, having low coefficients of expansion over a broad temperature range.

 

Due to their high electrical conductivity, toughness and ductility, C10100 and C10200 are used in electronic applications such as coaxial cables, computer hook-up wire, heat sinks for diodes, rectifiers, and other components, lead wire for circuit breakers and modules, microwave equipment, radar components, solderless connectors and wave guides.  Electrical applications include armature windings, bus bars, cold-headed parts such as connector pins, flexible shunts, motor and generator windings, collector rings, switches, contacts, and transformer coil windings.

 

Applicable Specifications:  When so specified, C10100 and C10200 will be manufactured to the latest revision of the fol­lowing specifications:  ASTM Specifications B49, B187, and F68 for rod; B1, B2, B3, B33, B48, B189, B246, B272, B298, B355, and F68 for wire; B187, and F68 for shapes; and B75, B188, B372, and F68 for tube.

 

Standard Forms Available:  Rod, bar, wire, shapes and tube.  For other forms, please contact Ansonia Copper & Brass, Inc.

 

ADS No. C10100 & C10200

Rev. No. 2

Rev. Date 6/23/99

C10100C10200

 

P. O. Box 109 - Ansonia, Connecticut 06401

725 Bank St. - Waterbury, Connecticut 06708

Tel.:  1-800-521-1703        FAX 203-735-3787

Tel.:  1-800-243-3204            FAX 203-756-1330

 


 

PROPERTIES OF C10100 and C10200                    

Nominal Composition:

 

            C10100 – 99.99% minimum copper with maximum limits in parts per million (ppm) for the following impurities:  antimony – 4, arsenic – 5, bismuth – 1, cadmium – 1, iron – 10, lead – 5, manganese – 0.5, nickel – 10, oxygen – 5, phosphorus – 3, selenium – 3, silver – 25, sulfur – 15, tellurium – 2, tin – 2, and zinc – 1. 

            C10200 – 99.95% minimum copper (including silver), 10 ppm maximum oxygen

 

Physical Properties:

 

            Melting Point (Liquidus):                                         1083°C (1981°F)

                                    (Solidus):                                          1083°C (1981°F)

            Density at 68°F:                                                      0.323 Lbs./In.3

            Coefficient of Linear Expansion per °F:                 9.4 x 10-6 (68-212°F)

                                                                                             9.6 x 10-6 (68-392°F)

                                                                                             9.8 x 10-6 (68-572°F)

            Electrical Conductivity at 68°F (volumetric):        101% IACS for C10100

                                                                                             100% IACS for C10200

                                                                                             (in annealed condition; lower in hard temper)

            Thermal Conductivity Btu/ft.2/ft./hr./°F at 68°F:    226

            Modulus of Elasticity - Tension:                              17,000 ksi

            Modulus of Rigidity:                                                 6,400 ksi

 

Fabrication Properties:

 

            Hot Working Temperature:                   750-875°C (1400-1600°F)

            Annealing Temperature:                        375-650°C (700-1200°F)

            Approximate Relative Machinability:    20 (free cutting brass arbitrarily rated at 100)

 

Mechanical Properties:

 

 

 

 

 

Rod

Tensile Strength

(psi)

Yield Strength

(0.5% Ext.) (psi)

% Elongation

(in 2")

Rockwell Hardness

0.250" Dia. – Hard (20%)       H04

55,000

50,000

10

HRB 60

1.000" Dia. – As Hot Rolled    M30

32,000

10,000

55

HRF 40

1.000" Dia. – 0.050 mm          OS050

32,000

10,000

55

HRF 40

1.000" Dia. – Hard (35%)       H04

48,000

44,000

16

HRB 47

2.000" Dia. – Hard (16%)       H04

45,000

40,000

20

HRB 45

Wire

 

 

 

 

0.080" Dia. – 0.050 mm          OS050

35,000

--

35 (in 10")

--

0.080" Dia. – Hard                 H04

55,000

--

--

--

0.080" Dia. – Spring               H08

66,000

--

--

--

 

 

 

ADS No. C10100 & C10200

Rev. No. 2

Rev. Date 6/23/99

C10100C10200

 

The statements and data provided on this data sheet are to be considered only as a general guide.  Commercial variations in material properties are expected, so values listed here are not intended to be used for specifications.  Please consult the appropriate industry specifications where applicable.  Ansonia Copper & Brass, Inc. also cannot assume responsibility for performance of these products in service because we do not control or supervise subsequent use of our products.